B2B Acoustic Rubber Mat Manufacturing: Custom Production, Technical Support and Logistics
SERVICESThe production of rubber and cork acoustic mats is the core of our manufacturing activity.We produce rolls and sheets designed for impact sound insulation and vibration control, suitable for use in flooring above and below screed, under floating floors, and in technical stratifications for both civil and industrial construction sites.
A Manufacturing Service Built Around Your Supply Chain
Working directly with a manufacturer means more than purchasing a finished product. It means accessing a production partner capable of adapting volumes, formats, compound blends and documentation to your project requirements. At Prismi, the manufacturing process begins with recycled rubber granules and compounds produced in-house at our facility in Monteprandone (AP), and ends with palletised, site-ready shipments across Europe.
This direct integration — from secondary raw material to finished roll — allows us to guarantee batch consistency, competitive lead times, and technical transparency that no reseller can provide.
Custom Formats, Thicknesses and Compound Blends
Our production lines are configured for flexibility. Distributors and flooring manufacturers can order acoustic rubber mats and underlays in custom configurations not available in our standard catalogue:
- Roll widths and lengths to specification
- Thicknesses from 2 mm to 20 mm depending on compound and application
- Compound blends calibrated for specific dynamic stiffness or load-bearing requirements
- Jumbo rolls for industrial laminate coupling lines
Each production run is documented: compound composition, batch number and declared recycled content percentage, available on request at order stage.
Palletised Logistics Ready for the Resale Channel
We design our deliveries for the distribution chain. Shipments leave our factory palletised and stretch-wrapped, with rolls and sheets clearly labelled and ready for warehouse storage or direct site delivery. We also offer custom cutting services for retailers who require pre-cut sheets, and a flexible minimum-order policy for distributors testing new product lines.
Technical Support for Project Specifications
Acoustic performance requirements in construction specifications — tender documents, technical schedules and bills of materials — increasingly require manufacturers to provide formal documentation. We support this process directly.
Documentation for Tenders and Specifications
Prismi provides technical datasheets, laboratory test reports, ISO 9001 and ISO 14001 certificates, and — when contractually required — per-batch recycled content certificates. This documentation supports architects, structural engineers and procurement managers in inserting our products into public and private project specifications. Our materials comply with the acoustic requirements of building regulations across European markets, and we can supply supporting documentation adapted to local tender formats on request.
Sampling and New Product Development
We provide samples of all product lines for pre-order technical evaluation. For distributors or manufacturers developing new product lines or laminate composites incorporating acoustic underlays, we offer an open development partnership: from formulation of a new compound to pilot batch production and performance testing, with full technical assistance throughout the process.
Quality Management, Traceability and Environmental Credentials
Our manufacturing processes are certified under ISO 9001 for quality management and ISO 14001 for environmental management. These certifications apply to our entire production chain — from raw material selection through to finished product dispatch — and are renewed annually through third-party audit.
Every batch produced can be accompanied by a recycled content declaration, certifying the minimum percentage of secondary raw material incorporated. This is particularly relevant for projects subject to Green Public Procurement (GPP) criteria or sustainability rating systems such as LEED and BREEAM.
Our commitment to traceability means that every roll leaving our facility is linked to a documented production batch. Quality control is performed in-house, with the same laboratory equipment used during product development.
Frequently Asked Questions about Our Manufacturing Services
Can I order acoustic rubber mats in thicknesses or formats not listed in your standard catalogue?
Yes. Our production lines allow for custom configurations. Distributors and flooring manufacturers can request specific thicknesses, roll widths, sheet sizes or compound blends not included in our standard range. Custom specifications are evaluated on a per-enquiry basis, and pilot batch production is available for new format development. Contact our technical team to discuss your requirements.
Do you issue recycled content certifications for each production batch?
Yes, on explicit request at the time of ordering. Prismi issues a per-batch recycled content certificate declaring the minimum percentage of secondary raw material (recycled rubber granules) incorporated in each production run. This documentation is particularly useful for projects subject to GPP criteria, LEED or BREEAM requirements, or public tender specifications that mandate environmental traceability.
Is private-label or white-label production available?
We evaluate private-label production arrangements with qualified distributors. Requirements, minimum volumes and contractual conditions are assessed on a case-by-case basis. Please contact our sales team for a confidential discussion.
What technical documentation do you supply for inclusion in project specifications?
We provide: product technical datasheets, in-house laboratory test results (dynamic stiffness, thickness under load, acoustic performance data referenced to relevant test standards), ISO 9001 and ISO 14001 certificates, and per-batch recycled content declarations. For architects and engineers, our technical team can also provide support in drafting product descriptions for specification documents and bills of materials.
What are your lead times and minimum order quantities?
Lead times depend on whether the specification matches our standard product range or requires a custom compound or format. Standard products are typically available for dispatch within 15–20 working days. Custom or pilot-batch orders have longer lead times, agreed at the time of enquiry. Minimum order quantities vary by product and format; our sales team can confirm these on request.